Anti-Loosening Long-life hole sealing without rubber aging concerns

Steel-ball expansion sealing plugs

MaterialCarbon steel / stainless steel (with steel ball)Mounting methodPress-fitSealing and conditionsAll-metal steel-ball expansion seal; working pressure up to approx. 300…

Product description

Compiled from the existing technical description of this product on this site

The steel ball expansion sealing plug uses a steel ball as the expansion drive element; when pressed in, it forces the plug body to expand radially and press tightly against the hole wall, forming a metal-grade seal rated up to IP68. Its simple structure involves no elastomer ageing, making it suitable for maintenance-free, long-term sealing of process holes.

Technical Features
Pressed-in steel ball drives radial expansion for reliable sealingNo rubber parts, no aging failure issuesSealing class IP68, waterproof and dustproofSimple structure, quick installation, maintenance-free long termTemperature resistance approx. −40~+150 ℃, no rubber part aging
Applications
Engine and transmission housingsHydraulic and pneumatic componentsHydraulic and pneumatic oil circuits (≤150 ℃)Battery pack and power-electronics housings

Specifications

The parameters listed on this page are subject to final inspection and the applicable standards; items not listed follow the customer drawing or the order agreement and are not committed by default.

Material Carbon steel / stainless steel (with steel ball)
Mounting method Press-fit
Surface treatment Zinc-plated / passivated (optional)
Sealing and conditions All-metal steel-ball expansion seal; working pressure up to approx. 300–500 bar depending on size, temperature resistance approx. −40~+150 ℃; actual values confirmed by measurement per customer drawings
Standard Per customer drawings / corporate standard; sealing rating IP68 (IEC 60529)
Typical application Long-life hole sealing without rubber aging concerns

Spec lookup

Based on your operating conditions, look up directly among the 15 models in this series — pure front-end filtering, no redirects, no URL changes

Filter results are based on the specification fields published on each model page and are for preliminary screening only; the final selection must be confirmed in light of the actual load, plate thickness and assembly process.

Drawings & customization

No public catalogue is available for this series; drawing-based requests are handled per project.

2D

Made to drawing / sample replication

A 2D drawing or a physical sample is enough for evaluation; once confirmed, we issue drawings, build samples and obtain first-article approval before volume production. Drawings and project information are handled under confidentiality requirements.

Submit drawing request

Manufacturing process

The usual process route for this product family; actual operations follow the drawing and order requirements.

  • Body formingCold heading or turning
  • Sealing structureO-ring groove / face seal / expansion structure
  • Seal assemblyO-ring, pre-applied adhesive or steel ball assembly
  • Airtightness and watertightness sampling inspectionSampling inspection by sealing class
  • Surface treatmentZinc-plated / passivated / anodised

Capacity & delivery

Taken from the company's published capacity and certification information; no unverified claims are included.

6.5100M pcs/monthCombined monthly capacity of the Shenzhen and Xiangyang (Hubei) dual bases
As fast as 1-day prototypingFast prototyping channel after drawing or sample confirmation
26patentsPatents for fastening structures and assembly processes
3system certificationsIATF 16949 / ISO 9001 / ISO 14001

FAQ

Material, standards, surface treatment and installation points for this model; the data comes from the specification table on this page and from the national standards cited in the answers.

Q1What material is the steel-ball expansion sealing plug made of? What strength level does it reach?

The specification table on this page states: material is carbon steel / stainless steel (with steel ball). Material certificates and mechanical property test reports can be provided with the goods; batch acceptance follows the specifications above.

Q2What surface treatments are available for the steel-ball expansion sealing plug? How to choose?

Surface treatment specified in the specification table on this page: zinc-plated / passivated (optional). Different coatings differ in appearance, corrosion resistance and cost; select according to the service environment and the order agreement.

Q3In which applications is the steel-ball expansion sealing plug used?

Typical applications listed in the product description on this page: engine and gearbox housings; hydraulic and pneumatic components; hydraulic and pneumatic oil circuits (≤150 °C); battery packs and electronics control housings. Overview: the steel ball expansion sealing plug uses a steel ball as the expansion drive element; when pressed in, it forces the plug body to expand radially and press tightly against the hole wall, forming a metal-grade seal with an ingress protection rating of up to IP68. Its simple structure involves no elastomer ageing, making it suitable for maintenance-free, long-term sealing of process holes.

Q4How is the steel-ball expansion sealing plug installed? What precautions should be noted?

The specification table on this page states: mounting method is press-in. Hole diameter and sheet thickness should match the recommended values for each model; a trial installation is recommended before volume production.

Q5How should the sealing element material be chosen for the steel-ball expansion sealing plug?

Select according to the sealing medium, temperature and compression set requirements: nitrile rubber (NBR) is common for mineral oils, fluororubber (FKM) withstands high temperatures and chemical media, and silicone rubber offers good elasticity at low temperatures. O-ring sizes are selected per the GB/T 3452.1 series; avoid scratching and excessive stretching during assembly. (Applies to this model “Steel ball expansion sealing plug”.)

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